KENT is one of the most powerful, AUTOMATIC, finite element mesh generation tools designed specifically for the casting industry. KENT generates a multi-component (casting, mold, core, chill, etc.) finite element model from simple STL surface files. This method allows foundry engineers to take advantage of the solid models which many shops already generate for their molds and dies.

Finite element models, especially those generated by KENT, are the only true way to simulate your casting processes.  Other methods, finite difference for example, create too much distortion in the geometry and prohibits a reasonably accurate simulation.

 

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          Finite Difference                Hybrid Finite Element            KENT Finite Element 


KENT now features a new variable density meshing capability. This allows for substantially smaller models to be generated, which in turn allows for much quicker analysis runs. Near the casting surface, the mold elements are similarly sized to the elements in the casting. This ensures accurate simulation results. In the table below, the mesh sizes are compared, as well as the time required to run a natural solidification analysis on each model, with the relative improvement in the new mesh compared to the old mesh displayed in the last column:

 

 

Old Mesh

New Mesh

Improvement

Casting elements :

30,000

30,000

- Same -

Mold elements :

900,000

270,000

72% fewer mold elements

Total elements :

930,000

300,000

69% fewer total elements

 

 

 

 

Total nodes :

970,000

250,000

75% fewer total nodes

Sol. analysis time :

2000 seconds

580 seconds

4X faster

 

7 8

10 11

 

Our new variable mesh density capability significantly impacts the efficiency of the simulation. 


It's the fastest , most accurate/efficient and the easiest to use software programs. PERIOD. KENT is for users who want the meshing speed of finite difference and the accuracy of finite element analysis.  KENT gives you the best of both worlds.  KENT, along with other meshing tools provided by
EKK, also give you the ability to make modifications to the mesh even after it has been created.  In conjunction with other CAPCAST modules, KENT plays an integral role in providing you with the most accurate and efficient analysis available today.

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