AUTOMATIC MESHING

FLUID FLOW THERMAL & SOLIDIFICATION POROSITY PREDICTION AUTOMATIC MESHING STRESS & DEFORMATION TOOLS PRICING

KENT is one of the most powerful automatic finite element mesh generation tools designed specifically for the casting industry. KENT generates a multi-component(casting, mold, core, chill, etc.) finite element model from simple STL surface files. This method allows foundry engineers to take advantage of the solid models which many shops already generate for their molds and dies.

Finite element models, especially those generated by KENT, are the only true way to simulate your casting processes. Other methods, finite difference for example, create too much distortion in the geometry which prohibits a reasonably accurate simulation.

Finite Difference
Hybrid Finite Element
KENT FiniteElement

 

KENT features a new variable density meshing capability. This allows for substantially smaller models to be generated, which in turn allows for much quicker analysis runs. Near the casting surface, the mold elements are similarly sized to the elements in the casting. This ensures accurate simulation results. In the table below, the mesh sizes are compared, as well as the time required to run a natural solidification analysis on each model, with the relative improvement in the new mesh compared to the old mesh displayed in the last column:

Old Mesh New Mesh Improvement
Casting elements: 30,000 30,000 - no change -
Mold elements: 900,000 270,000 72% fewer mold elements
Total elements: 930,000 300,000 69% fewer total elements
Total nodes: 970,000 250,000 75% fewer total nodes
Sol. analysis time: 2000 seconds 580 seconds 4X faster


Standard Model:
970000 nodes
930000 elements
Coarse Model:
250000 nodes
300000 elements

Standard Model:
10 cycle simulation
2000 second run-time
Coarse Model:
10 cycle simulation
580 second run-time

Our new variable mesh density capability significantly impacts the efficiency of the simulation.

It has the advantage of being extremely fast and resource efficient while still being easy to use. KENT is for users who want the meshing speed of finite difference and the accuracy of finite element analysis. KENT gives you the best of both worlds. KENT, along with other meshing tools provided by EKK, also give you the ability to make modifications to the mesh even after it has been created. In conjunction with other CAPCAST modules, KENT plays an integral role in providing you with the most accurate and efficient analysis available today.