We've been working on integrating the standalone CAPFD FLOW.REC editor into the CAPCAST pre-processor MESHID. This allows for easier setup of filling simulations, including better use of appropriate default settings by the GUI as well as more comprehensive error checking. If any of our customers would like to try out this version of the CAPFD GUI in MESHID, please email Ken Siersma.

We are in the process of incorporating HPDC gating design tools into MESHID. This includes the old standalone Velocity Profile Tool, and the ability to graphically correlate machine capabilities with casting process requirements, as shown below.

These types of diagrams are commonly used by high pressure die casters when designing the gate geometry. We currently have implemented the core functionality required to generate this diagram, and are now working on enhancing the usability of the interface. If you would like to find out more about the HPDC design tools being added to MESHID, please email Ken Siersma.

EKK will be exhibiting our sofware and consulting services at the 111th Metalcasting Congress May 15 - 17, 2007 in Houston Texas. Be sure to stop by booth 711 with CAD of a design in STL format so we can create a mesh and perform a preliminary analysis while you wait.

This past January we hired Marty Alther as a Co-Op Student. Marty (we call him "#2") is currently an undergraduate at Wayne State University, studying Mathematics and Computer Science, and is currently helping us out with adding functionality to MESHID.

This year's user meeting will be held, by popular demand, during the month of September. Stay tuned for more details.

Did You Know?

Our mesh generator and analysis software use the finite element method to model the casting process. This method enables our models to closely match the geometric dimensions of the components in the mold. If you are using another simulation software package, we encourage you to check the volume of your casting mesh against the actual part volume, and see how they compare. After seeing the difference, are you still able to trust the results from your filling analysis?

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